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industrial-lighting-upgrades

Industrial Lighting Upgrades

Industrial Lighting Upgrades

Factories, chemical plants, and manufacturing premises often go unappreciated by many business owners. If you’re guilty of letting your industrial premises fall into the “out of sight, out of mind” category, now is the time to give those workspaces the attention they deserve. Commercial and industrial lighting upgrades should be the top item on your agenda.

The Benefits Of Industrial Lighting Upgrades

In an ideal world, you’d want to upgrade every aspect of your business. In reality, prioritization is essential to keeping your company on the right track. Industrial lighting upgrades primarily relate to the internal features but can cover external areas linked to the industrial premises too. They deliver a range of benefits for business owners, employees, and contractors alike. Better still, many of the rewarding features are enjoyed with immediate results before generating sustained improvements. Upgrading the industrial lighting can, therefore, be used to;

  • Modernize industrial workspaces ranging from plastic or metal production plants to oil refinery plants and nuclear plants while also reducing the threat of power outages and faults.
  • Reduce energy waste throughout the working environments, subsequently generating a significant saving on utility bills while also helping the planet.
  • Increase safety in the industrial work arenas through increased visibility as well as the installation of robust lighting fixtures that are less prone to shattering.
  • Improve productivity levels thanks to increased visibility, fewer fault-fixing assignments, and a more positive atmosphere produced by versatile and intense lighting.
  • Reassure yourself that you’ve put your business in the strongest position for years to come while also ticking a key item off of your commercial ‘to do’ list.

New and improved lighting situations are a great investment for the sake of safety, practicality, and long-term economic performances. Moreover, it’s one of the quickest and simplest routes to a significant transformation that will be noticed by employees as well as the company’s bottom line.

Symptoms That Your Industrial Workspaces Require A Lighting Upgrade

Given the extensive range of rewarding features on offer, industrial lighting upgrades are a smart choice for any company that boasts power plants, manufacturing factories, and related buildings. If the company hasn’t attended to these areas in several years, it’s a wise idea to implement the changes at the next convenient stage due to the major tech developments that have occurred in recent times.

Nevertheless, there are several situations in which the industrial lighting upgrade process should be viewed as a more pressing matter. Otherwise, today’s minor issues could escalate into serious problems further down the line. The telltale signs to look out for are;

  • The lighting costs in the industrial workspaces are drastically higher than they are in other working environments, even when you factor in size differences and other variables.
  • Employees have mentioned visibility and safety concerns, or there are a lot of workplace accidents in localized areas of the industrial setting.
  • The industrial power plant or manufacturing factory feels drained of energy and enthusiasm due to a dark and gloomy vibe.
  • Lighting faults have occurred, either in the form of regular power outages or damage to various lighting fixtures.
  • The lighting plans no longer suit the floor plan or internal layout of the industrial workspaces due to interior design modifications.
  • Exterior spaces have fallen victim to inferior lighting coverage or intensity, leading to visibility and safety issues.
  • You plan to complete an expansion or significant structural transformation to the industrial building or buildings.

If you believe that your industrial workspaces could benefit from a lighting upgrade, you’re probably right. Meanwhile, you can speak to the line production manager or other senior staff members to seek their opinion on the matter. If current inadequacies are holding the company back, you must manage the situation right away.

What's Included In An Industrial Lighting Upgrade?

There is no need to discuss the fundamental definition of an industrial lighting upgrade, but most business owners do not know what to expect from the procedure – even when they have completed similar processes in other commercial spaces ranging from store floors to office spaces and showrooms.

Industrial workspaces can vary greatly in shape, size, and purpose. A small plastics manufacturing factory may, therefore, have entirely different requirements compared to an oil refinery. Nonetheless, the incentives for completing the industrial lighting upgrades remain the same. As such, the procedures share a number of attributes across all associated work settings. They are;

  • A full lighting audit and consultation, which is used to analyze the current lighting situation as well as the project objectives to help guide the planning process.
  • Comprehensive lighting plans are made to create a blueprint of where lighting fixtures should be placed while also considering the lighting options, such as class-1 division-1 lighting.
  • Any required installations are completed before testing takes place to ensure all items work and receive a constant electrical current. A subsequent inspection may be booked too.

Depending on the type of industrial work setting, the process may include electrical panel inspections to ensure that the energy consumption requirements are satisfied. However, some areas are requested to use fixtures that operate separately.

Class-1 Division-1 Lighting For Industrial Zones

The fundamental features of lighting for industrial workplaces are the same as other commercial settings, but they do encounter additional needs due to the assignments that take place in those areas. You need lighting fixtures that offer a good level of intensity, maximum visibility, and increased durability. Bulbs with a long lifespan are naturally a great addition too, which is why LED solutions are now the leading option by far.

When working in potentially hazardous areas, it’s crucial to prevent any potential source of ignition. Class 1 lighting will use heavy-duty luminaire surrounding to contain any explosions caused by gas or water leaks. Both vapor and waterproof lighting fixtures for industrial spaces are mandated while class 1 division 1 lighting may also be needed if any of the following occurs;

  • The atmosphere if the location is expected to contain gases, vapors, or liquids during operations.
  • Ignitable concentrations are frequently present during repair or maintenance operations.
  • Ignitable gases or vapors occur due to equipment breakdowns, which could also cause electrical failures.

The explosion-proof lighting facilities can be supported by class 1 division 2 LED lighting to ensure that the industrial spaces maintain safe working conditions.

What Lighting Fittings Are Used In Modern Plants?

The industrial lighting upgrade could use a range of lighting facilities depending on the size, shape, and attributes of the building. Modern plants may also require lighting for external areas. While preventing hazards caused by working with dangerous materials or under difficult circumstances, the lighting choices cannot lose sight of the need for visibility. Some of the key items that may be suggested during the audit include, but are not limited to;

When working in potentially hazardous areas, it’s crucial to prevent any potential source of ignition. Class 1 lighting will use heavy-duty luminaire surrounding to contain any explosions caused by gas or water leaks. Both vapor and waterproof lighting fixtures for industrial spaces are mandated while class 1 division 1 lighting may also be needed if any of the following occurs;

  • Class 1 division 1 LED lighting.
  • Class 1 division 2 LED lighting.
  • Explosion-proof high bay lighting.
  • Explosion-proof linear lighting.
  • LED explosion-proof spot lights.
  • Explosion-proof LED exit signs.
  • Explosion-proof LED flood lighting.

In addition to these features, portable lighting and emergency lighting may be required. For a modernized industrial setting, wireless technologies, intelligent lighting facilities, motion-sensor lighting, and eco-friendly solutions are likely to feature too. The transformation can subsequently boost the company’s bottom line while also creating a better working environment for all workers.

Industrial Lighting Upgrade Audits Explained

The lighting audit or Energy survey procedure is arguably the most integral feature of the entire planning process. A thorough assessment of the current lighting situation covers everything from the choice of fittings and bulbs to the positioning and volume of items. The subsequent use of mathematical data and calculated forecasts based on company requirements and advanced insights into the latest technologies, a lighting surveyor can additionally offer unbiased suggestions with no obligation to act. Ultimately, then, the audit phase sets out to achieve the following;

  • Use data-driven insights to design a full lighting plan for the industrial spaces to maximize visibility, safety, productivity, and efficiency while focusing on the specific needs of the company.
  • Ensure that all lighting facilities and networks comply with the latest OSHA Practice for Industrial Lighting regulations and any appropriate state or local rulings.
  • Help business owners and factory managers gain a deeper understanding of subsequent challenges and ongoing management that may be needed to optimize efficiency for internal and external areas.

Without careful planning, you run the risk of making poor decisions that consequently lead to further changes further down the line. Conversely, when the results of the technical lighting audit are used to guide all decisions, the industrial workspaces can be upgraded to a level where they create a far brighter future for the venture.

Arranging your Industrial Lighting Consultation Today

No two industrial workplaces are identical, which is why the first step towards completing the transformation you deserve is to book a free industrial lighting upgrade consultation today. Our experts provide a full and thorough audit to analyze the current lighting facilities within the working environment before identifying the best possible solutions to satisfy your requirements and budget. Moreover, the no-obligation consultation puts you in full control as you decide whether to implement the industry-leading technologies for a better workspace.

  • Use data-driven insights to design a full lighting plan for the industrial spaces to maximize visibility, safety, productivity, and efficiency while focusing on the specific needs of the company.
  • Ensure that all lighting facilities and networks comply with the latest OSHA Practice for Industrial Lighting regulations and any appropriate state or local rulings.
  • Help business owners and factory managers gain a deeper understanding of subsequent challenges and ongoing management that may be needed to optimize efficiency for internal and external areas.

To learn more about the latest development in class-1 division-1 lighting, or to book an industrial lighting consultation for your site, get in touch today.

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